Jump to content
Maestronet Forums

UV LEDs for curing varnish?


Fjodor

Recommended Posts

  • Replies 64
  • Created
  • Last Reply

Top Posters In This Topic

If you're relying on multiple reflections you have to bear in mind the old inverse square law.

 

 

No. All the light produced is inside the ( reflecting ) trash can. It goes nowhere.

The photons will bounce around until adsorbed by the varnish curing process.

 

 

So none of it absorbed by the bloody big thing hanging in the middle of the box then?

 

It's good to quit as long as you appear distracted and not incompetent. The inverse square law has nothing to do with the situation here. BECAUSE OF THE REFLECTIONS.

Link to comment
Share on other sites

I think Carl is mostly right.  Some light will escape, some will be adsorbed into the aluminum coating, some by the violin (which is the whole purpose) but most is reflected.  With that many point light sources and the reflections, the coverage would be great!

Link to comment
Share on other sites

It's good to quit as long as you appear distracted and not incompetent. The inverse square law has nothing to do with the situation here. BECAUSE OF THE REFLECTIONS.

Metal trashcans do not have perfectly reflective surfaces.  As a matter of fact, such a surface doesn't exist.  In any case, I would be surprised, if over all of the trashcan surface, averaged, you obtained more than 40% reflection of initial energy, and probably much less.  Subsequent reflections, after the first time, would be 30% of that, and so on. No counting what hits the varnish first, which would have even less reflection.

 

As I reflect on this project, it would be good to fit a safety interlock, so removing the trashcan cover turns off the lights.  No peeking.  :P  :ph34r:

Link to comment
Share on other sites

Metal trashcans do not have perfectly reflective surfaces.  As a matter of fact, such a surface doesn't exist.  In any case, I would be surprised, if over all of the trashcan surface, averaged, you obtained more than 40% reflection of initial energy, and probably much less.  Subsequent reflections, after the first time, would be 30% of that, and so on. No counting what hits the varnish first, which would have even less reflection.

 

As I reflect on this project, it would be good to fit a safety interlock, so removing the trashcan cover turns off the lights.  No peeking.  :P  :ph34r:

The trash cans worked in Robson's varnish workshops. Not as efficient as aluminum foil lined cabinet. And I peeked  B) wearing glasses. 

 

Here's a photo from 2013. The cans had 4 fluorescent lamps each. Can anyone identify the smiling guy?

 

post-6615-0-59037900-1437530250_thumb.jpg

 

 

Link to comment
Share on other sites

Well, I got the LED strip today. It lit up but I heard a crackling sound from the transformator and it began to smell burnt so I don't dare to use it. Seems like you get what you pay for...

I think I will order a better transformator before I can do some testing.

post-24701-0-70079800-1437592196_thumb.jpg

Link to comment
Share on other sites

I've been trying to do some research on the net about frequencies of uv required for drying to no avail.  It seems the optimum frequency is dependent on the varnish you are using.  They make special varnishs for a variety of things (even nail polish) and the lamps they sell are for that specific product.  I did find, as you might expect, that led uv lights are very narrow in their frequency band when compared to other uv light sources.  I'm surprised they aren't monochromatic.  So I guess the only way to tell if these would work is to try them.  I get a little worried that direct exposure to the sun at this time of year along with the high temperatures could cause the varnish to bubble.  So far I've been lucky.

Link to comment
Share on other sites

Thank you Michael for the excellent recommendation.  And thank you Fjodor, I just downloaded the ebook and skimmed it briefly.  It appears UV leds can be made to produce just about any wavelength.  And one chapter talks about developing a broad bandwidth uv led in the future.  I'll take you up on your bet that it will work Michael and order a strip as soon as finances permit.  I don't see why leds couldn't be used in conjunction with my fluorescents to make my light box "more better".

Link to comment
Share on other sites

I got the new power adapter and have now done a quick test with the cheap Chinese LED strip. I put the varnish on a piece of rib ca 10 cm from the strip. There were several LEDs pointing directly at each sample.

1. Homemade mastic linseed oil varnish

2. Old Wood Brescia Brown varnish

3. Joe Robson Greek Pitch Brown varnish

Conclusion after about 12 hours: It seems to dry all varnishes but rather slowly. (I left a comparison strip in a dark place) There was still some very slight tackiness on all samples. The homemade varnish was most tacky, but this was expected because it has been most slow to dry.

The strip warmed up but did not get very hot.

I would compare the results to what I get with about 2 hours exposure to the facial tanning solariums I normally use.

So the LED strips might be useful if you are not in a hurry or on a budget. I think I would leave it at least 24 hours to dry per varnish coat.

post-24701-0-15390300-1438068763_thumb.jpgpost-24701-0-74954700-1438068847_thumb.jpg

post-24701-0-18818300-1438068898_thumb.jpg

Link to comment
Share on other sites

I got the new power adapter and have now done a quick test with the cheap Chinese LED strip. I put the varnish on a piece of rib ca 10 cm from the strip. There were several LEDs pointing directly at each sample.

1. Homemade mastic linseed oil varnish

2. Old Wood Brescia Brown varnish

3. Joe Robson Greek Pitch Brown varnish

Conclusion after about 12 hours: It seems to dry all varnishes but rather slowly. (I left a comparison strip in a dark place) There was still some very slight tackiness on all samples. The homemade varnish was most tacky, but this was expected because it has been most slow to dry.

The strip warmed up but did not get very hot.

I would compare the results to what I get with about 2 hours exposure to the facial tanning solariums I normally use.

So the LED strips might be useful if you are not in a hurry or on a budget. I think I would leave it at least 24 hours to dry per varnish coat.

attachicon.gifIMG_20150727_211128~2.jpgattachicon.gifIMG_20150727_213224.jpg

attachicon.gifIMG_20150727_213254.jpg

 

Very neat ! I place my LED much closer to the varnish sample and it dries them within an hour or two. But my LED gets very hot.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
  • Recently Browsing   0 members

    • No registered users viewing this page.



×
×
  • Create New...